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Coal Miner: How to Use Different Techniques and Tools for Coal Mining



Coal mining is the process of extracting coal from the ground. Coal is valued for its energy content and since the 1880s has been widely used to generate electricity. Steel and cement industries use coal as a fuel for extraction of iron from iron ore and for cement production. In the United Kingdom and South Africa, a coal mine and its structures are a colliery, a coal mine is called a 'pit', and the above-ground structures are a 'pit head'. In Australia, "colliery" generally refers to an underground coal mine.




Coal Miner



Coal mining has had many developments in recent years, from the early days of men tunneling, digging and manually extracting the coal on carts to large open-cut and longwall mines. Mining at this scale requires the use of draglines, trucks, conveyors, hydraulic jacks and shearers.


The coal mining industry has a long history of significant negative environmental impacts on local ecosystems, health impacts on local communities and workers, and contributes heavily to the global environmental crises, such as poor air quality and climate change. For these reasons, coal has been one of the first fossil fuels to be phased out of various parts of the global energy economy. The major coal producing countries, though, such as China, Indonesia, India and Australia, have not reached peak production, with production increases replacing falls in Europe and US[1] and proposed mines under development.[2]


The history of coal mining goes back thousands of years, with early mines documented in ancient China, the Roman Empire and other early historical economies. It became important in the Industrial Revolution of the 19th and 20th centuries, when it was primarily used to power steam engines, heat buildings and generate electricity. Coal mining continues as an important economic activity today, but has begun to decline due to the strong contribution coal plays in global warming and environmental issues, which result in decreasing demand and in some geographies, peak coal.


Compared to wood fuels, coal yields a higher amount of energy per unit mass, specific energy or massic energy, and can often be obtained in areas where wood is not readily available. Though it was used historically as a domestic fuel, coal is now used mostly in industry, especially in smelting and alloy production, as well as electricity generation. Large-scale coal mining developed during the Industrial Revolution, and coal provided the main source of primary energy for industry and transportation in industrial areas from the 18th century to the 1950s. Coal remains an important energy source.[3] Coal is also mined today on a large scale by open pit methods wherever the coal strata strike the surface or are relatively shallow. Britain developed the main techniques of underground coal mining from the late 18th century onward, with further progress being driven by 19th-century and early 20th-century progress.[3] However, oil and gas were increasingly used as alternatives from the 1860s onward.


By the late 20th century, coal was, for the most part, replaced in domestic as well as industrial and transportation usage by oil, natural gas or electricity produced from oil, gas, nuclear power or renewable energy sources. By 2010, coal produced over a fourth of the world's energy.[4]


Coal extraction methods vary depending on whether the mine is an underground mine or a surface (also called open cast) mine. Additionally, coal seam thickness and geology are factors in the selection of a mining method. The most economical method of coal extraction for surface mines is the electric shovel or drag line. The most economical form of underground mining is the long wall, which involves using two spinning drums with carbide bits that runs along sections of the coal seam. Many coals extracted from both surface and underground mines require washing in a coal preparation plant. Technical and economic feasibility are evaluated based on the following: regional geological conditions; overburden characteristics; coal seam continuity, thickness, structure, quality, and depth; strength of materials above and below the seam for roof and floor conditions; topography (especially altitude and slope); climate; land ownership as it affects the availability of land for mining and access; surface drainage patterns; groundwater conditions; availability of labor and materials; coal purchaser requirements in terms of tonnage, quality, and destination; and capital investment requirements.[7]


Surface mining and deep underground mining are the two basic methods of mining. The choice of mining method depends primarily on depth, density, overburden, and thickness of the coal seam; seams relatively close to the surface, at depths less than approximately 55 m (180 ft), are usually surface mined.[citation needed]


When coal seams are near the surface, it may be economical to extract the coal using open-cut (also referred to as open-cast, open-pit, mountaintop removal or strip) mining methods. Opencast coal mining recovers a greater proportion of the coal deposit than underground methods, as more of the coal seams in the strata may be exploited. This equipment can include the following: Draglines which operate by removing the overburden, power shovels, large trucks in which transport overburden and coal, bucket wheel excavators, and conveyors. In this mining method, explosives are first used in order to break through the surface or overburden, of the mining area. The overburden is then removed by draglines or by shovel and truck. Once the coal seam is exposed, it is drilled, fractured and thoroughly mined in strips. The coal is then loaded onto large trucks or conveyors for transport to either the coal preparation plant or directly to where it will be used.[9]


Most open cast mines in the United States extract bituminous coal. In Canada (BC), Australia and South Africa, open cast mining is used for both thermal and metallurgical coals. In New South Wales open casting for steam coal and anthracite is practiced. Surface mining accounts for around 80 percent of production in Australia, while in the US it is used for about 67 percent of production. Globally, about 40 percent of coal production involves surface mining.[9]


Strip mining exposes coal by removing earth above each coal seam. This earth to be removed is referred to as 'overburden' and is removed in long strips.[10] The overburden from the first strip is deposited in an area outside the planned mining area and referred to as out-of-pit dumping. Overburden from subsequent strips is deposited in the void left from mining the coal and overburden from the previous strip. This is referred to as in-pit dumping.[citation needed]


It is often necessary to fragment the overburden by use of explosives. This is accomplished by drilling holes into the overburden, filling the holes with explosives, and detonating the explosive. The overburden is then removed, using large earth-moving equipment, such as draglines, shovel and trucks, excavator and trucks, or bucket-wheels and conveyors. This overburden is put into the previously mined (and now empty) strip. When all the overburden is removed, theunderlying coal seam will be exposed (a 'block' of coal). This block of coal may be drilled and blasted (if hard) or otherwise loaded onto trucks or conveyors for transport to the coal preparation (or wash) plant. Once this strip is empty of coal, the process is repeated with a new strip being created next to it. This method is most suitable for areas with flat terrain.[citation needed]


The limitations of contour strip mining are both economic and technical. When the operation reaches a predetermined stripping ratio (tons of overburden/tons of coal), it is not profitable to continue. Depending on the equipment available, it may not be technically feasible to exceed a certain height of highwall. At this point, it is possible to produce more coal with the augering method in which spiral drills bore tunnels into a highwall laterally from the bench to extract coal without removing the overburden.[citation needed]


Mountaintop coal mining is a surface mining practice involving removal of mountaintops to expose coal seams, and disposing of associated mining overburden in adjacent "valley fills." Valley fills occur in steep terrain where there are limited disposal alternatives.[citation needed]


Mountaintop removal combines area and contour strip mining methods. In areas with rolling or steep terrain with a coal seam occurring near the top of a ridge or hill, the entire top is removed in a series of parallel cuts. Overburden is deposited in nearby valleys and hollows. This method usually leaves the ridge and hilltops as flattened plateaus.[8] The process is highly controversial for the drastic changes in topography, the practice of creating head-of-hollow-fills, or filling in valleys with mining debris, and for covering streams and disrupting ecosystems.[12][13]


Most coal seams are too deep underground for opencast mining and require underground mining, a method that currently accounts for about 60 percent of world coal production.[9] In deep mining, the room and pillar or bord and pillar method progresses along the seam, while pillars and timber are left standing to support the mine roof. Once room and pillar mines have been developed to a stopping point (limited by geology, ventilation, or economics), a supplementary version of room and pillar mining, termed second mining or retreat mining, is commonly started. Miners remove the coal in the pillars, thereby recovering as much coal from the coal seam as possible. A work area involved in pillar extraction is called a pillar section.[citation needed]


Modern pillar sections use remote-controlled equipment, including large hydraulic mobile roof-supports, which can prevent cave-ins until the miners and their equipment have left a work area. The mobile roof supports are similar to a large dining-room table, but with hydraulic jacks for legs. After the large pillars of coal have been mined away, the mobile roof support's legs shorten and it is withdrawn to a safe area. The mine roof typically collapses once the mobile roof supports leave an area.[citation needed] 2ff7e9595c


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